The Maintenance Genie in the Cigar Box
One of the unsung heroes of the boating industry is a man named Augusto “Kiko” Villalon. In the U.S., he founded Marine Concepts, a company that made the tooling for dozens of boat builders over the years, and has worked with the American Boat & Yacht Council (ABYC) in setting standards for decades. He is generally regarded as one of the nation’s experts in boat construction, systems and maintenance. Kiko is now in his 80s and still sailing in his 44’ Brewer, Alfin. Hidden in a cigar box, is his secret maintenance genie.
The Boat Genie in the Cigar Box
By Kiki Villalon as told to Steve D'Antonio
Back in Havana in 1945, we were about to finish the construction of our father’s sailboat, Alfin (At Last). An old seaman by the name of Cucho had found our first boat, the Black Eagle, for us a couple of years before and let us moor her at his dock, where he watched out for her. He had become a good friend of our family. One Sunday afternoon, while I (age 14) was visiting Cucho’s home, he told me this story about his own youth and his father.
“My father was, as I am, a commercial fisherman. He fished on a sailboat with a small auxiliary engine, the type of boat they call a goleta. We were living in Regla, a town directly across the entrance channel of the port of Havana.
“Our family lived in a small house not far up the hill from the port, from which you could see many landmarks: the National Observatory; La Cabaña, the Spanish fort defending the east side of the harbor’s entrance; and next to it, the Morro Castle, which was right at the entrance to the harbor.”
A Young Man and the Sea
Cucho grew up helping his father in his spare time. When the old man decided to give up the hard life of fishing and retire to a home he owned inland, Cucho left school at the age of 17 to captain his father’s 45’ (13.72 m) goleta. His family, which included several brothers and sisters, depended on the income from his fishing.
Six months into this operation, Cucho’s father came to see the family on one of his periodic but not-too-frequent visits. Sitting with Cucho on the porch that evening, he asked his boy about the fishing business and the goleta.
Maintenance Problems
“It’s not going well, father. I just don’t seem to be able to keep up with things breaking. I’m always having problems with maintenance, and I’m about to give up and sell the boat.”
Cucho clearly remembered that his father jumped up and said to him, “Ay, Cuchito, I am so sorry that I completely forgot to give you my genie.”
“A genie? Father, I’m serious. The boat seems to break down on every trip. That prevents me from fishing and you want me to get a genie?”
His dad went to a closet in the back of the house and brought Cucho a small cigar box closed up tight, with paper and fibers from a tow-sack glued over it to keep it shut.
Inheriting the Maintenance Genie
“Son,” he said, “inside this box there is a genie — a maintenance genie. My father had him for years and now you will inherit him from me. Never — remember never, ever —open the box and allow the genie to fly off. Keep him aboard the boat and just get in the habit of moving him every Sunday.
Take the box from where you had it last week and put it somewhere else on the boat, as far from the previous place as possible. You should know that the genie is a solitary fellow and favors places in the boat that a person can hardly get to. You know: those really out-of-the-way places in the bilge and in the forepeak and under the engine.
Promise me that you’ll do this every week and I can assure you that the genie will take care of the maintenance problems.”
Six months later, on his father’s next visit, Cucho could not wait to talk to him about the fishing, the goleta, and the genie. “Father,” said Cucho, “that genie is fantastic! The boat has had absolutely no problems since you gave him to me. Just last Sunday, while I was moving his box, I discovered a seacock that was about to fail and could have sunk the goleta. I’m now moving him twice a week, and you won’t believe the things I’m finding that need repairing. I wouldn’t trade him for a million pesos!”
About Kiko
There's no shortage of legendary figures in the marine industry, those who have made an indelible mark on the direction and profile of boats and the boat business. In fact, the industry seems to attract colorful and successful characters who thrive in the loose confines of the world of boats and boat building. Most, however, are well-known names, at least well known among boat owners and others in the business. In my career, however, I've come across a few whose contributions are substantial, yet they remain nearly unknown.
One such individual is Augusto "Kiko" Villalon. I've had the pleasure, nay the honor, of meeting Kiko and his wife Gordie on several occasions. I never tire of listening to him. Nautical and boatbuilding pearls of wisdom flow from his brain like water running from a wet exhaust.
Impressive Client List
In an interview with Soundings magazine’s Chris Landry in 2009, just a few of Villalon’s many accomplishments were summarized, “He is a lifelong sailor, a designer, marine engineer, accident investigator, and entrepreneur who founded and ran for two decades Marine Concepts in Cape Coral, Fla., which manufactured the tooling for some of the biggest powerboat names in the business.
Villalon has worked with such production boatbuilders as Sea Ray, Regal, Cobia, Chaparral, Ebbtide, MonArk, Sportcraft, MasterCraft, Thundercraft and Four Winns. Cuban-born, he enjoys sailing his 44’ (13.41 m) Brewer Alfin II and, at 78 (now 84), is anything but retired. Villalon and his wife Gordie, run their own business, Ancon Marine Consultants, the lion’s share of whose work involves investigating and researching boating accidents for the Coast Guard.”
Several years ago I read Kiko’s story about the genie in the cigar box. It stayed with me, and it’s one I’ve retold on many occasions, to impress upon clients and lecture attendees the value of knowing your vessel and her systems.
Kiko spent many years running the shop for Marine Concepts developing tooling for some of the best-known names in boat manufacturing.
Augusto (Kiko) Villalon
By Steve D’Antonio
Beginning his career in 1988, as a marine mechanic, electrician, manager and partner of a custom boat building shop and two boatyards and technical journalist, as well as through Steve D'Antonio Marine Consulting, Inc, Steve provides personalized and hands-on service to boat buyers, boat owners, boat builders and equipment manufacturers, as well as others in the marine industry around the world. Steve is an American Boat and Yacht Council Certified Diesel, Electrical, Corrosion and Systems Master Technician/Adviser. To learn more or to contact Steve, go to SteveDMarineConsulting.com.